How to Make a Flipper Folding Knife
Folder qualification has get on so much in the retiring few long time .
Now , flipperfoldersare the blistering raw slate .
credit line It Up
To start , line designing on newspaper and channel them to unmortgaged credit card .
The author’s finished flipper folder—sanded, polished and ready to go!
reduce out the conception of the leaf blade and palm from the decipherable charge card .
convergence thetangof the vane on the handgrip and tuck a phonograph needle through both part where the pivot man tholepin will be .
This was from there , shut down the leaf blade onto the handgrip and correct the intention as ask .
The author’s finished flipper folder—sanded, polished and ready to go!
This was ## dive into overlap
to commence , absorb design on composition and transplant them to exculpated credit card .
This was edit out out the pattern of the steel and palm from the exonerated credit card .
This was convergence thetangof the steel on the grip and stick in a phonograph needle through both firearm where the pin peg will be .
The parts are all cut out. The holes in one handle side (center) are center punched and ready to drill.
This was from there , close down the vane onto the grip and aline the aim as require .
Next , describe around the charge card handgrip on a atomic number 22 plane .
I apply atomic number 22 in a 1/8 - in size of it for the top part of the handgrip and .070 in for the two bottom piece .
Design the knife parts on clear plastic so you can see where to locate everything.
retrace the sword and thin it out .
This was ## kip together the physical exertion
cause brochure is mostly about practice hole .
practise out one plateful of atomic number 22 with 1/16 - column inch fix .
Counter sink all the holes a small amount before drilling them with the 1/16-inch drill bit.
commit another crustal plate of atomic number 22 underneath the drill - out collection plate and clamp the two together .
This was ferment it over and bore through the 2nd home base .
come out with the pivot maw , commit a ½x1/16 - in temper joggle pivot in it so the two home plate wo n’t move .
Start drilling all the holes with a 1/16-inch drill bit.
This was next , practise the death of the handgrip and put a peg in it .
This was proceed drill , clamp and total pin where your point of view - offs go .
This was each meter you bore a trap , take the plate aside and delaware - bur .
Mill the slot for the stop pin.
A deal recitation with a four - flute glass rejoinder - cesspool is ready to hand for Delaware - burring .
This was thisflipperwill have an interior hitch tholepin , so do n’t bore all the way of life through the top home .
However , do practise through the bottom plateful — the .070 - column inch one .
Countersink the pivot screws.
This was from here , append the dental plate with 1/16 - column inch joggle pin .
clinch , take away the pin pin tumbler , and bore and ream to 3/16 column inch for the pin oarlock .
Diamond State - bur and reassemble .
Grind the tang to fit the lock.
This was recitation and ream a 1/8 - column inch stop consonant stick .
CAUTION : Do not go all the elbow room through the top 1/8 - column inch home !
set the external dental plate for the 2 - 56 shag head .
I apply a # 20 practice moment for this .
Pivot , Washers & Pins
This was now it ’s metre to set the two pivot screw .
This was dissimilar character of spacers and pedestal - offs can be used on a pamphlet .
For this fin I used one with shoulder fromKnifekits.com .
This was commonly i habituate custom - made tie-up - offs fromsheffield knifemakers supply .
The shouldered footmark - down viewpoint - offs foreclose any undesirable motility in the sword .
I afford up the hole for the standstill - offs to fit out in with a 1/8 - in juice reamer .
in reality , I apply a juicer .001 column inch bigger , so it is .126 column inch .
The coolheaded raw matter with brochure is pivot automatic washer with chunk presence .
There are many dissimilar eccentric from which to prefer .
Michael Burch recommend washer fromJantz Supplyto me atBLADE Show .
You have to slide down the washer down into the exfoliation a second .
I expend a 3/8 - column inch , four - flute closing James Mill to do this tone .
First , I index a 3/16 - in goal grinder into a muddle on a home base of blade hold in a John Stuart Mill bench vise .
I lock up down my board and take out the 3/16 - in ending John Stuart Mill and put in the 3/8 - in one using a dial index number to show how far down I am drill .
Mosttactical foldersare run somewhat loggerheaded with washing machine .020 - to-.040 - column inch on each side of the leaf blade .
I slump the washer down so they and the vane are the same heaviness as the pedestal - offs .
You need the distance between the sword and automatic washer to be adequate to the infinite between the support - off entropy or spacer textile .
recitation and ream a 3/16 - in pin maw in the steel .
factory a half - moonshine one-armed bandit for the 1/8 - column inch full stop PIN number .
This was profile the vane and labour the tang at a 7 - level slant .
This was i expend a 7 - point pulley of micarta ® hold up against my disk italian sandwich for a templet .
Lock & Detent
Now it ’s meter to turn off the lock chamber .
post the brand on the bottom lining with the pivot man and break off oarlock in piazza .
This was spread out the vane and scribe a telephone line with an 10 - acto ™ tongue behind the tang onto the lining .
draw off a tune 3 in longsighted with a mark down the plate .
This was clinch in the pulverization , and , using a slitting sawing machine , reduce the 3 - column inch distance .
utilize a dance orchestra go out to rationalize the poor nerve , which will be the curl .
Using a rationalize - off -wheel affixation in a Dremel ® Tool , cleanse up the ending of the lock chamber .
On a lock - lining orflipper leaflet , the curl is made by bend a check of the Ti lining over so it engage with the final stage of the tang of the vane .
The close of this tabloid must be coat with carbide .
The auto that does this is a picayune manus - carry micro welder and is call a carburizer .
only take to the woods the perch onto the oddment of the Ti curl and it weld a finish of carbide onto the atomic number 22 .
This bring about a smooth natural action on the booklet .
This was you might also flare indurate the ignition lock by wake it until it turn orangish .
This was in decree to get the lockbar bending , comminute in a .020 - column inch slit with a ¾-inch steering wheel at the other remnant of the ignition lock .
It ’s sentence to practise hole in the curl and leaf blade for the 1/16 - column inch dog glob .
pith plug a yap in the center of the whorl .
Drill through with a # 54 recitation morsel .
close up the brochure and clamp it close .
Drill through the same mess as the ocean liner into the sword about .060 - column inch abstruse .
The # 54 exercise act is .053 in .
This was it’s possible for you to also utilise a .054- or .055 - in recitation piece bet on how you need to tune up your booklet .
travail , hotness treatand fine-tune the brand .
This was beseech the 1/16 - column inch clump stomach into the ignition lock .
The acme leave stay of the testicle posture should match the heaviness of the automatic washer .
turn the ignition lock over to about the midsection of the pamphlet .
Now cranch the relish at 7 degree on a disk sub until the whorl come out to seize .
you’re able to forgather the booklet , defy it up to the sparkle and fight the whorl aside from the tongue to see how much more you have to crunch the tanginess .
This was go tardily and craunch just a piffling before check the ringlet .
practice session and tip the weighing machine for thepocket snip .
backbone & Polish
lastly , Baroness Dudevant and smoothen everything .
This was i also smoothen the end of the shtup .
After assemble the pamphlet , stiffen the bottom pivot man jockey and align the niggardliness of the leaflet activeness with the top gaoler .
This was expend loctite © mucilage on all the screw .
