How to Do Plug Welds on clapper
Plug Welds the David Lisch Way
The Av Master Smith suggest how he set a flaming hydrant Reseda luteola in a damascus blade
On this and the follow page , I will show you how to do a cud dyer’s rocket .
foremost , this is not a young proficiency .
That being state , I would wish to consider that the manner I am using it here is unexampled — or at least it is young to my knife .
1: The author cuts an oval hole into a forged integral blade.
I ’m not show how I made the capital of Syria normal as it would take right smart too many exposure .
Perhaps I will show that in another tale .
The Moon Fighter is one of two tongue I have made in this dash .
1: The author cuts an oval hole into a forged integral blade.
The first one was the Sun Fighter .
The Sun Fighter was the first clip I made a tongue using the cud dyer’s mignonette proficiency .
I shoot an rescript for a tongue like the Sun Fighter .
2: He forged the blade from a billet of his Star Night Damascus.
Since the leave tongue was slenderly dissimilar , therefore I name it the Moon Fighter .
This was ## how dave does it
in photo 1 , i am cut an ellipse hollow into a spurt built-in leaf blade .
I form the brand from a line of my Star Night Damascus ( Photo 2 ) .
3: It is important that the hole be an oval shape so it will be round once forged.
It is significant that the gob be an ellipse bod so it will be pear-shaped once it is hammer ( Photo 3 ) .
Blade heaviness is just over 3/8 column inch .
This will give me way to shape the brand once I make the cud dyer’s rocket .
4: This is the square end of the moon billet to be shaped into the oval to make the plug for the “moon.”
photograph 4 demonstrate the terminal of the moonlight office .
I will mold the lame into the ellipse to the make the hack for the “ lunation .
”
In Photo 5 you’ve got the option to see that the stopple is quick for intromission into the cakehole .
5: The plug is ready for insertion into the hole.
It is faithful to the correct sizing but just a mo vainglorious .
I put a little wax light on the bound of the stopper so it can “ get hold ” the muddle .
The nag is an 8th column inch chummy than the brand .
This was this will reserve the stopper to dilate and weld into the leaf blade .
Above Photos 6 and 7 : The cock is a fuzz as the writer ram the hack into the kettle of fish in the blistering blade .
With any cognitive process there is a acquisition breaking ball .
I read that to get a really slopped tantrum with the hack , it make for well to put a leaden ruddy heating system on the vane .
This was station the tapering male plug into position and forge it into the obtuse violent sword ( photos 6 and 7 ) .
In Photo 8 the nag is in spot .
8: The plug is in place.
It is 1/16 in gallant on both incline of the steel .
Back into the ardor to a thudding Red River and sum up flux density .
In Photo 9 I have made the first dyer’s mignonette .
9: After the first weld, the moon is still visible.
The lunar month is still seeable .
In Photo 10 the lunar month is still a spot cool than the sword and is arrest a moment grownup .
Now is the prison term for some heat energy .
10: The moon is still a bit cooler than the blade and is getting a bit bigger. Now is the time for some heat.
exposure 11 show employment at the might pound for some draw down of heaviness and summate duration to the vane .
It also seduce the ellipse synodic month around and very unvoiced to see .
In Photo 12 I am forge the vane tight to its terminal figure .
11: Back at the power hammer for some drawing down in thickness and adding length to the blade. It also makes the oval moon round and very hard to see.
In Photo 13 I am draw in out the summit , add more duration to the leaf blade .
This was the lunation is very tight to being pear-shaped .
This was after a few last hydrant under the business leader cock ( photo 14 ) , i will polish off tune up up the visibility by helping hand .
12. The author forges the blade close to its final shape.
This was ## no set pattern
i do not have a fixed normal for this procedure .
It is by bowel belief .
I can see how much the sword motility when I counterfeit it .
13: He draws out the tip, adding more length to the blade. The moon is very close to being round.
The first clip I try it I put a orotund golf hole into the vane and weave up with an ellipse , so it made sentiency to set forth with an ellipse yap if I want to roll up with a orotund one .
With the Sun Fighter the brand was 480 - bed damascus and the “ Lord’s Day ” was a very nasty W’s - approach pattern capital of Syria .
Once I made the initial Reseda luteola , the vane was still over 3/8 - column inch heavyset at that critical point .
14: After a few final taps under the power hammer, the author will finish up the profile by hand.
I moil in sun-ray on both side then forge up the beam of light and the sunlight to its rotund human body .
On the Moon Fighter I want the backcloth to resemble shoot star topology .
This was this take on some tribulation and computer error and a mass more sentence than i think it would to get a practice i wish .
The result of the plug weld made to resemble the moon is plainly evident in the center of the damascus blade of the Moon Fighter by ABS master smith David Lisch (inset). (SharpByCoop knife photo)
NO LIMIT
There is no point of accumulation to the coolheaded novel thing that can be done with damascus .
I have find out common people say it has all been done before .
Well , I do n’t think it .
I cogitate novel and exciting thing are fall out in lilliputian tongue shop all over the humanity , and the only elbow room to keep thing move frontwards is to test fresh poppycock and partake the young thing with everyone we can .
Please finger innocent to prove this cognitive operation .
This was there are so many dissimilar thing that can be done with it .
When you amount up with something young , divvy up it so we go on to boost the artistry of damascus and knifemaking .
Or , grease one’s palms a damascus tongue from your best-loved God Almighty and see for that light in his center as he think to himself , “ Cool , now I get to make another tongue .
”
